Inline-AgglomerateBreaker

Lump & Agglomerate Breakers
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Inline-AgglomerateBreaker

Inline Lump Breaker for Efficient Agglomerate Size Reduction in Pipe Systems DN200 to DN500

In industrial processes, lumps and agglomerates in powders and granulates can cause blockages and inconsistent product flows. An effective solution is integrating an inline lump breaker directly into the drop pipe. This setup ensures a continuous and even material flow, minimizes downtime, and improves overall process efficiency.
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Inline Klontenbreker
Inline Klontenbreker

Features of the Inline Lump Breaker:

  • Compact Design:
    Specifically designed for easy integration into existing drop pipe systems without significant modifications.
  • Efficient Size Reduction:
    Effectively breaks lumps and agglomerates, ensuring a uniform particle size and smooth downstream processes.
  • Durable Construction:
    Made from high-quality materials resistant to wear and corrosion, ensuring long service life and minimal maintenance requirements.
  • Robust design aimed at low maintenance and long service life

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Inline Breker DN400 2

Advantages of an Inline Lump Breaker in a Drop Pipe

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Improved Product Quality

By eliminating lumps, a consistent end product is guaranteed.

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Increased Process Reliability

Minimizes the risk of blockages and unplanned downtime, leading to higher operational efficiency.

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Easy Installation

The inline design allows for quick and simple integration, even in existing systems with limited space.

Application Areas This inline lump breaker is ideal for various industries, including:

  • Food Industry:
    For processing powders such as flour, sugar, and cocoa.
  • Chemical Industry:
    For handling chemical powders and granulates prone to lump formation.
  • Pharmaceutical Industry:
    To ensure the consistency and quality of pharmaceutical powders.
Inline Klontenbreker

Technical Specifications

  • Capacity:
    Depending on the model and application, ranging from several hundred kilograms to multiple tons per hour.
  • Material:
    Stainless steel or carbon steel, tailored to the specific process requirements and material to be handled.
  • Drive:
    Electric motors with variable speed options for optimal control of the breaking process.
Inline Klontenbreker

We are happy to help Integrating an inline lump breaker into your drop pipe system is an effective way to improve the efficiency and reliability of your production process. By effectively reducing lumps and agglomerates, you ensure a consistent product flow and high-quality end products.

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Applied Technology We always choose the right technology for your process

Klinkenberg technology includes the following variations:

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Innovation in Every Screw Movement

Discover the advanced technologies behind our screw conveyors. From bearings and seals to ATEX compliance, learn how we tailor every component to your production requirements. Our section offers insights into material selection, safety standards, and hygienic design to optimize your processes. We always choose the right technology for the customer’s process.

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FAQ Direct answers to your questions

Quickly find answers to frequently asked questions about Inline Lump Breakers. Our FAQ section helps you make the right choice.

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The inline lump breaker is equipped with rotating knives or breaker pins that mechanically reduce agglomerates and lumps as the material flows through the drop pipe. This maintains a consistent particle size without reducing throughput capacity.

The lump breaker is suitable for powders and granulates in industries such as food, chemical, and pharmaceutical. Common materials include flour, sugar, lime, cement, and pharmaceutical powders.

Capacity varies depending on the model and material properties, typically ranging from 1 to 50 tons per hour. Custom adaptations can be made to support higher capacities.

Yes, its compact design allows easy integration into existing drop pipes without major modifications. The lump breaker can be custom-designed for various pipe diameters, DN200 to DN500 flat oval pipes.

The lump breaker is typically powered by an electric motor with a gearbox. Optionally, a frequency converter can be added to optimize speed and breaking force.

Yes, for food and pharmaceutical applications, the lump breaker can be manufactured from stainless steel 304 or 316 with smooth, seamless surfaces to prevent product residue buildup and cross-contamination.

Yes, the lump breaker can be supplied in ATEX-certified versions for explosive environments. This includes spark-free materials, grounded components, and optional nitrogen inerting.